Email:

hallo@elementskit.com

+34 785 658 5316

24/7 Customer Support

Mon - Fri: 9:00 - 17:30

Online store always open

  1. Home
  2. Uncategorized
  3. Behind the Scenes — How We Make High-Quality TPU Car Wraps

Behind the Scenes — How We Make High-Quality TPU Car Wraps

Ever wondered what goes into making a high-performance car wrap?

At TPU Car Wraps, we don’t just sell films—we engineer them.

Here’s a behind-the-scenes look at how our premium TPU wraps are made and why quality control matters so much.

It Starts with the Right Materials

We begin with virgin-grade thermoplastic polyurethane—not recycled or blended material.

This ensures purity, elasticity, and clarity. We also use automotive-grade pigments for vibrant, UV-stable colors that resist fading even in extreme conditions.

Multi-Layer Coating Process

Each TPU wrap has multiple functional layers:

  1. Top Coat: Provides gloss, UV resistance, and scratch protection.
  2. TPU Film Layer: The flexible backbone offering stretch and toughness.
  3. Adhesive Layer: Pressure-sensitive adhesive for strong yet clean bonding.
  4. Release Liner: Protects the film until installation.

These layers are precisely bonded using advanced coating and curing technology for uniform thickness and durability.

Strict Quality Testing

Before a roll leaves our factory, it undergoes:

  • Tensile strength testing (to ensure proper stretchability)
  • Adhesion tests (for consistent application)
  • UV exposure and weather simulation
  • Color uniformity and gloss measurement
  • Aging resistance checks

Only films that pass every test meet our export standards.

Environmental Responsibility

Our TPU wraps are PVC-free and produced with low-VOC manufacturing processes.

We continually invest in clean production technologies and recyclable packaging, ensuring minimal environmental impact.

Custom Colors and OEM Solutions

We also provide customized color development for brands, wrap shops, and distributors.

Whether you need a signature metallic red or an exclusive color-shifting finish, our R&D team can create it with consistent batch accuracy.

Packaging and Global Logistics

Every roll is carefully inspected, labeled, and packed in impact-resistant cartons for long-distance shipping.

We work closely with trusted logistics partners to ensure fast and safe delivery worldwide.

Our Promise

At tpucarwraps.com, our goal is simple: deliver reliable, innovative, and beautiful TPU wraps that outperform expectations.

From small workshops to large distributors, we’re here to support your success with superior materials and dedicated service.

Final Words

Every great car wrap starts with great material.

By choosing our TPU wraps, you’re not just upgrading your car’s look—you’re investing in advanced protection, craftsmanship, and long-term value.

Explore the difference for yourself at tpucarwraps.com.

Share:

Table of Contents

More Posts

Send Us A Message